Wednesday, January 23, 2013

Fire Research Engineer Position at LTU


Fire-Testing Facility at Lawrence Technological University

It is my great pleasure to announce my new job as a fire research engineer at Lawrence Technological University, Civil Engineering Center for Innovative Materials Research.

The fire test facility was set up by federal government funding.  My role will be to test materials on many types of military vehicles and components.  Using the most up to date testing equipment such as the fire testing furnace, loading actuator, test frame, and data acquisition, the planned work is extensive and I look forward to the challenge.  Additionally, I will further my education and maintain my always positive philosophy of “Striving to Improve”

You may have seen this fire testing furnace in the CIMR. A large chamber available for testing many different sizes and shapes of components.


The furnace is most often used by LTU civil engineering to fire test many large structural components.


LTU also has a environmental test chamber large enough to perform extreme temperature testing on vehicles and structural components as well.

My experience as a student here at LTU has called for hard work and dedication to my studies.  Its been rewarding and fun, I look forward to carrying that same dedication and hard work as a fire research engineer.  Kindest regards everyone!


Formosa Plastics Industrial Explosion


Industrial Fires and Explosions

Industrial fires and explosions are usually determined to be accidents.  When an incident occurs in industry the investigation and analysis are done by some of the best and brightest engineers in the world. One of the many cases I have worked on involved an industrial explosion with 5 fatalities in Illiopolis, Ill.  This case ties into poor management decisions as a root cause and therefore has the most relevance to this management information systems class.  Attached below are summary points from the Investigation of the U.S. Chemical Safety and Hazard Board (CSB).
 

      The U.S. Chemical Safety and Hazard Investigation   Board (CSB)   INVESTIGATION REPORT
 
       REPORT NO. 2004-10-I-IL

       MARCH 2007

       VINYL CHLORIDE MONOMER EXPLOSION

                     (5 Dead, 3 Injured, and Community Evacuated)

        On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers.
        The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse.
        Vinyl chloride monomer (VCM), a highly flammable chemical and known carcinogen and the primary raw material in the PVC manufacturing process, was the fuel for the explosion and initial fire.
        Formosa-IL, a wholly owned subsidiary of Formosa Plastics
        Corporation, USA (FPC USA), bought the Illiopolis facility from Borden Chemical and operated it for approximately two years before the incident.
        The U.S. Chemical Safety and Hazard Investigation Board (CSB) determined that this incident occurred when an operator drained a full, heated, and pressurized PVC reactor. The CSB believes that the operator cleaning a nearby reactor likely opened the bottom valve on an operating reactor, releasing its highly flammable contents.
        Opening the bottom valve on the operating reactor required bypassing a pressure interlock. The safeguards to prevent bypassing the interlock were insufficient for the high risk associated with this activity.
        Two similar incidents at FPC USA PVC manufacturing facilities highlight problems with safeguards designed to prevent inadvertent discharge of an operating reactor.
        Two operators working with the shift supervisor attempted to manage the release, did not evacuate, and subsequently died.
        The CSB determined that facility emergency procedures for evacuation were ambiguous and that facility staff had not conducted a large release emergency drill in more than 10 years.
        When FPC USA bought the Borden facility in 2002, management reorganized and reduced staff.
        Interviews and documents obtained by the CSB investigators indicate that when considering what changes to make, FPC USA compared similar Formosa plant sites and Formosa operating philosophy, but conducted no formal managerial or human resource analysis of the staffing changes. These changes occurred on the day Formosa-IL took ownership of the plant.
        Borden Chemical had assigned operators and a group leader (a working supervisor) for each area (such as PVC1).
         The group leader was an hourly employee responsible for supporting the operators in his/her area.
        Employees interviewed indicated that the group leader, a respected position at the Illiopolis facility, had an elevated level of responsibility.
        FPC USA management eliminated the group leaders when it bought the facility.
 
 
 



 
 

Tuesday, January 22, 2013

Commercial Fires

Commercial Fires


The Rhode Island Night Club FireMany of the aforementioned top ten listed categories still apply to the commercial sector. For this blog and the available time I will focus on one specific fire to discuss and to apply our lessons learned. Without question The Station Night Club Fire in Rhode Island was the most tragic and worst case I have ever been assigned to work on. On February 20, 2003 The Station Night Club Fire was the fourth largest fatal fire in the history of the U.S. One hundred people died in this fire while attending a rock concert by the band Great White.


A converted family restaurant type structure with a glass atrium, The Station Night club was a popular location among West Warwick, Rhode Island’s young people.




The structure consisted of three main areas; the dance floor and stage with a drummer’s cove, a wraparound bar area and lounge, and the kitchen and rest room facilities in the rear of the structure. On the night of February 20th the building was packed with people in anticipation of enjoying the Great White concert. The fire started almost immediately when the band opened their concert. A total of three pyrotechnic devices that were mounted on the stage started spewing a shower of sparks vertically that had enveloped the ceiling and walls near the stage area. Unfortunately, the stage area walls and drummers cove were covered with an egg crate type acoustic foam material that quickly ignited from the sparks and rapidly spread across the ceiling.  Within approximately six minutes, the fire had raced across the ceiling and filled the building with thick black toxic smoke that would overtake the victims before they could get out of the building.  The speed and ferocity of the fire caused an all out panic by the crowd. Most everyone ran for the entrance to escape and literally jammed themselves in the front door opening.  Consequently, the front door opening became wedged with multiple layers of bodies and prevented those still inside from exiting the building.



The fire and the tragic evacuation attempt of the building were captured on video tape by a film crew that happened to be in the night club filming a story on night club safety. The video has been attached to this blog for review if you should decide to view it. An appropriate “warning is advised to those who don’t want to see or hear real time events of people struggling to escape this very tragic fire. This video shows the fire and how it started and how 100 people died. Additionally, as the camera operator escapes the building seconds before the doorway becomes jammed with bodies, the camera operator continues to film this fire from the exterior of the building while people are struggling and screaming for help. It is unquestionably the worst video I have ever viewed, however, if you are a young person that likes to attend night clubs and gatherings with large groups of people, you should view this video to not let history repeat itself ever again.


[3] Google Images

Control Click on the link below to view video

(Please see warning listed above before viewing)




Moments after the band Great White started their concert, both walls along side of the stage and drummer’s cove were quickly ignited and rapidly burned upward to the ceiling and then raced across the ceiling allowing only a few minutes of time to evacuate the building.


[3] Google Images

Once the fire was extinguished by the fire department, the entire roof and most of the structure was destroyed by the fire. Upon completion of the criminal investigation of the fire by the local, state, and federal authorities, the civil investigation began and lasted approximately six weeks. During that time the remains of the stage and the drummer’s cove were removed and placed on a flatbed truck to be transported with a police escort to a special storage facility where it was reconstructed for a jury presentation.


[3] Google Images

Learning from a Tragedy



· The Night Club did not have a functioning fire suppression (sprinkler) system. Many experts have determined that a functioning sprinkler system would have slowed the progression of the fire and allowed a safe evacuation for most if not all occupants resulting in zero loss of life. [4]



· Know where most if not all of the Exits are located – A normal human reaction is to exit out of a building where you entered it. You should always make a special effort to learn where alternative exits are located in a structure before an incident occurs. For example, the night club had an exit located next to the stage that is commonly used by the band for loading and unloading. Unfortunately, band equipment such as large speakers and power amps were set up so that the concert attendees were not visually aware that there was an exit located there. Consequently, most people as the video shows turned and attempted to exit out of the door they entered.



· Know the codes and requirements - The codes require every building to post the maximum number of occupants allowed in the building. If you are in a crowded building that appears to be over the legal capacity allowed, you should leave immediately.

The station night club fire was a terrible tragedy. One hundred people lost their lives that were simply out to have some fun and enjoy a rock concert. This fire is listed as the fourth worst fatal fire in the history of the United States. Let’s learn from tragic mistakes so that we may never repeat them again.




References

[1] http://www.nfpa.org/categoryList.asp?categoryID=952&URL=Research%20&%20Reports/Fire%20statistics/Major%20causes%20of%20fire&cookie%5Ftest=1
[2]http://www.google.com/imgres?num=10&hl=en&tbo=d&biw=1536&bih=619&tbm=isch&tbnid
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[3] Google Images
https://www.google.com/search?num=10&hl=en&site=imghp&tbm=isch&source=hp&biw=1536&bih=619&q=The+
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Fire Safety by an Experienced CFI


Fire Safety
by an
Experienced Forensic Fire Investigator and LTU Graduate Student
Roger Harrison CFI, BAS, EET

As a forensic fire investigator with 13 years of work experience, I can confidently say I have seen a lot of death, destruction, and devastating effects of what a fire can leave behind in its unforgiving and relentless wake. The objective of this blog is to reveal and inform the readers the lessons learned in fire safety from the perspective of someone who has been there up close and personal.  My experience ranges from residential/automotive fire and property loss, commercial fire and property loss, industrial fires and explosions as well as in house laboratory testing with full scale reconstruction. Special considerations for this blog will be residential, commercial, and industrial fires.
The best and most respected qualifications for a fire investigator are to be a certified fire investigator (CFI) with the International Association of Arson Investigators.  The requirements are: a minimum of 5 years of experience, training and education. The certification is no walk in the park.  Technically, I am considered a “private sector” fire investigator; this means my experience does not originate from the fire department, although some private sector investigators are retired public sector fire fighters or investigators.  My experience comes from working for a forensic engineering firm that served as one of the nation’s top forensic consulting firms. The cases assigned were located in many different states across the country and required a rigorous travel schedule with many nights away from home.  In fact, the CEO was the second highest in overnight stays with the Marriott Hotel chain in the entire U.S. with a little over 2/3rds of the year in a hotel room. 

RESIDENTIAL FIRE LOSS AND LESSONS LEARNED
First and foremost, the most important item to learn is that the building codes and laws are created by some of the smartest and wisest people in the industry.  When examining a fire scene, all fire investigators, engineers, and court rooms use and build their foundation of knowledge on the building codes.  These codes are in place for us all (the entire public) to use as a reference to keep us safe.  The National Fire Protection Agency (NFPA) reports that the number one cause of residential deaths is from careless smoking.  The number one cause of house fires in 2012 is from cooking equipment fires or mostly, unattended stove top cooking that overheats, erupts into flames and then proceeds to spread throughout the structure.  Thanksgiving is the peak day for cooking related fires. [1]

 


To prevent a disaster in your kitchen like this one…. Do Not Leave Food Cooking Unattended.
 
For those of you that have never witnessed a grease fire on the stove top it can be very intimidating.  The flame extension from a grease fire will extend from the frying pan beyond the height of a typical 8 foot ceiling and then roll across the ceiling.  The fire quickly attacks the cabinets above and within moments you have a serious raging fire that is out of control.

Here is a top ten list I have developed to help avoid residential fires:

1.     Always have modern up to date smoke/ carbon monoxide detectors throughout the house, including in each bedroom- Code requirements now require smoke detectors inside all bedrooms.  Since many people sleep with their bedroom doors closed as recommended, if a fire starts in the bedroom, then it will take a much longer period of time for smoke to penetrate through the door and into the hallway. You must have smoke detectors in hallways and bedrooms.

2.     Never leave food cooking unattended – Many people develop the philosophy that since they have never had a fire in the past, they draw conclusions such as “I leave my food unattended often and I have never had a fire!” These people are only one mistake away from having a kitchen like the one above, and are the most common people I interview after the fire occurs. 

3.     Never go to sleep or leave the house with appliances operating- You need only to look no further than the Consumer Product Safety Commission (CPSC) on-line to view the many recalls that are out there on appliances.  Most people are aware of clothes dryer fires, but did you know dishwasher fires occur often as well?  Be safe, when you leave the home or go to sleep, turn them all off.

4.     Careless Smoking – I have been to many fires where the careless smoker has died in the fire they caused, this is a sad and unnecessary occurrence, however, there have been cases when the careless smoker survives and others die as a result.  The pain on the faces of these people is almost unbearable.  Please don’t smoke, and if you do, be safe.  Don’t smoke in a position where you could fall asleep.

5.     Space Heaters – Placement of space heaters too close to combustible materials occurs often when people need to stay warm on a cold winter night.  Unfortunately, many people have lost their lives as a result.  Please read and follow the instructions recommended by the manufacturer.  Most heaters have the instructions on the heater, if not, look them up on-line, it’s all there at your fingertips now.

6.     Improper Use of Extension Cords – This is a problem everyone has, even the wisest, experienced, and highest educated still use extension cords improperly. The most common fires I have observed during the summer months are people trying to operate a window air conditioner with an extension cord that is too small and too long.  Additionally, during the winter, operating space heaters in a similar manner.  These types of appliances are high powered (current consuming) appliances.  They will require at least an 8-10 gauge extension cord.  These cords are very large in diameter and expensive. Your life, however, is priceless.

7.     Candle Use – If I had my way I would eliminate candles completely.  They are often used and left unattended.  I have seen almost every possible way a candle fire has started and nearly 100% of the time the person was either sleeping or not attending the lit candle properly.  On a lighter note, if a person burns many candles they can cause an effect known as ghosting.   This leaves a sooty residue on all cooler surfaces throughout the house such as toilet tanks, bath tub, and exterior walls.  Candle soot is very difficult to clean.
8.     Proper Storage and use of flammable liquids – In the same way gun owners should lock their weapons and store them in a locked safe to prevent children from playing with them, parents should look after gasoline and all flammable liquids in the same way as well.  Most flammable liquids have flammable vapors that are heavier than air.  This means the flammable vapors will stay low to the floor and expand horizontally.  If there is an ignition source nearby such as a water heater then those flammable vapors can be ignited and then flash back to the liquid where an even larger fire occurs.

9.     Be caring and respectful to people as much as you can – One statistic that can never be determined is exactly how many fires occurred out of a person’s anger, jealousy, vindictiveness, or from revenge with malice in their heart.   This is not a statement to defend this behavior, however, many fires have occurred and many people have died out of perpetual anger for each other for one reason or another.  It’s easy to make people angry. In fact, some people find it humorous.  Show love, kindness and respect as much as possible.  Sometimes it can be difficult, but it is very rewarding and you will find it to be much safer.

10.  Education, Education, Education – In 2013 there is really no excuse not to know the answer to any fire safety question you might have.  There are thousands of web sites, books, and agencies such as the CPSC, or the NFPA.  The local building codes were written by our best and brightest so we can all have a richer, fuller, and safer lifestyle.  Some of the best and most informative information I have received has been from the local building departments (inspectors, engineers, etc.) or at the local fire marshal’s office. Admittedly, some of the codes can be confusing and call for an accurate interpretation.  I traveled all over the country and every location has required me to utilize these departments to acquire information. The local municipalities have always been accommodating and very helpful.
In summary, many fires occur in the U.S. every year.  There is never a 100% guarantee that you won’t have a fire.  You may, however, reduce your risk substantially by increasing your knowledge of how fires start and learning the correct methods to prevent them. Stay safe!